Cotton/Foam Inserters
The CVC 1115 Plastic Foam Stopper Inserter at speed of up to 70 insertions per minute. The system is designed to comply with cGMP requirements and is controlled by Siemens PLC.
Technical Specifications
| Type | U4 |
| Productivity | Up to 90 BPM (subject to trial confirmation) |
| Applicable Size | Bottle: Dia.: Ø30-80 mm (1 1⁄4″ to 3 1⁄4″) I.D. of Mouth: Ø20-50 mm (1″ to 2″) Height: 50~150 mm (1 3⁄4″ to 6”) Cotton: Dia.: Ø35-60 mm (1 1⁄4″ to 2 1⁄4″) Height: 15-20 mm (1⁄2″ to 3⁄4″) |
| Power Supply | 220 V/ 50 HZ/ 1 PH |
| Power Consumption | 1750 VA (7.9 A) |
| Air Pressure | 6 bar (87 psi) |
| Air Consumption | 230 NL/MIN. (8.05 CFM) |
| Machine Dimensions ( L x W x H ) | 908mm x 1,188mm x 2,080mm (approx) (2’-11” x 3’-10” x 6’-9”) |
| Machine Weight | 950 kg (2094 lbs) |
| Noise Level | ≤ 78 dB |
The CVC 1117 Series of Cotton Inserter is designed to insert polyester, rayon, or cotton coil into containers at speeds up to up to 80 bottles per minute. The CVC 1117 is Siemens PLC driven and Servo Motor controlled. Options include tower lamp, missing cotton in bottle detection, reject, and reject verification. The cotton piece length can be set from 70mm to 150mm. It can place from 1-10 inserts per bottles.
Technical Specifications
| Productivity | Up to 100 BPM with single insertion per head |
| Applicable Size | Type: Natural or synthetic fiber Weight: 7 to 16g / measure Cotton Length: 2 ¾” to 5 ⅞” (70mm – 150mm) |
| Power source | 220 V, 50/60 Hz, 1 Phase |
| Power Consumption | 465 VA (2.2 Amp) |
| Air Pressure | Minimum 87 psi (6 bar) (ISO 8573-1) |
| Air Consumption | 12.3 CFM (350 NL/min.) |
| Consumption Machine Dimensions | 2′-4″ x 3′-3″ x 6′-2″ (715 x 1000 x 1890 mm) |
| Bottle Height | 2″ to 8 ⅝” (51mm to 220mm) |
| Bottle Diameter | 1¼” to 4¼” (32mm – 108 mm) |
| Neck Opening | 1″ to 2″ (25mm – 51 mm) |
| Machine Weight | 364 lbs (165 kg) |
| Noise Level | ≤ 80 dB |
The CVC 1117 Series of Cotton Inserter is designed to insert polyester, rayon, or cotton coil into containers at speeds up to up to 80 bottles per minute. The CVC 1117D is Siemens PLC driven and Servo Motor controlled. Options include tower lamp, missing cotton in bottle detection, reject, and reject verification. The cotton piece length can be set from 70mm to 150mm. It can place from 1-10 inserts per bottles.
The CVC 1117 Series can be fitted over existing conveyor while the CVC 1117D, with the extended cotton head, is designed to be integrated to a dual lane conveyor.
- Built to cGMP standards
- Stainless steel construction
- Quick and easy change over
Technical Specifications
| Power source | 220V, 50/60 Hz, Single Phase |
| Power Consumption | 4 Amp |
| Air Pressure | Minimum 87 psi (ISO 8573-1) |
| Air Consumption | 7 cfm (200 L/sq. cm) |
| Cotton length | 70 – 150 mm |
| Speed | Up to 80 Bottles per Minute(BPM) with single insertion per head |
| Bottle Height | 2″ to 8″ (51mm to 203mm) |
| Bottle Diameter | 1¼” to 4¼” (32mm – 108 mm) |
| Neck Opening | 1″ to 4″ (25mm – 108 mm) |
The CVC 1117H of Cotton Inserter is designed to insert polyester, rayon, or cotton coil into containers at speeds up to up to 200-210 bottles per minute. The CVC 1117H is Siemens PLC controlled and Servo Motor driven. Options include tower lamp, missing cotton in bottle detection, reject, and reject verification. The cotton piece length can be set from 60mm to 150mm.
Technical Specifications
| Type | U4 |
| Productivity |
Up to 200-210 BPM (based on one insertion of cotton per bottle for 60 ml round bottle and cotton piece length: 70 mm, subject to trial confirmation) |
| Applicable Size | Bottle: Dia.: Ø30-110 mm (1¼” to 4¼”) I.D. of Mouth: Ø25-50 mm (1” to 2”) Height: 50-200 mm (2″ to 7 3⁄4”) Cotton: Weight: 7-16 g/yard Length: 60-150 mm (2¼” to 5 3⁄4”) |
| Power source | 220 V, 50/60 HZ, 1 PH |
| Power Consumption | 890 VA (4.1 A) |
| Air Pressure | 6 bar (87 psi) |
| Air Consumption | 566 NL/min (20 CFM) |
| Consumption Machine Dimensions | 1,000 x 1,180 x 1,860 mm (3’-3” x 3’-10” x 6’-1”) |
| Machine Weight | 500 kg (1,103 lbs) |
| Noise Level | ≦80 dB |
The CVC 1117 Series of Cotton Inserter is designed to insert polyester, rayon, or cotton coil into containers at speeds up to up to 80 bottles per minute. The CVC 1117P is Siemens PLC driven and Servo Motor controlled. Options include tower lamp, missing cotton in bottle detection, reject, and reject verification. The cotton piece length can be set from 70mm to 150mm. It can place from 1-10 inserts per bottles.
The CVC 1117 Series can be fitted over existing conveyor while the CVC 1117P with the extended cotton head, is designed to be integrated to a dual lane conveyor.
- Built to cGMP standards
- Stainless steel construction
- Quick and easy change over
Technical Specifications
| Power source | 220V, 50/60 Hz, Single Phase |
| Power Consumption | 4 Amp |
| Air Pressure | Minimum 87 psi (ISO 8573-1) |
| Air Consumption | 7 cfm (200 L/sq. cm) |
| Cotton length | 70 – 150 mm |
| Speed | Up to 80 Bottles per Minute(BPM) with single insertion per head |
| Bottle Height | 2″ to 8″ (51mm to 203mm) |
| Bottle Diameter | 1¼” to 4¼” (32mm – 108 mm) |
| Neck Opening | 1″ to 4″ (25mm – 108 mm) |
The CVC 1118 Cotton Inserter equips with a set of guillotine style knife assembly with hardened stainless-steel blades to cut and insert a pre-set length of cotton into bottles at speeds up to 120 bottles per minute. Accurate cut cotton length set from the HMI. The CVC 1118 are Siemens PLC controlled and servo motor driven.
The cotton piece length can be set from 80mm to 150mm (3 1/8” to 5 7/8”). It can place from 1-10 inserts per bottles.
The CVC 1118 Series can be easily fitted over existing conveyor. Dual head setup for higher speeds available.
Technical Specifications
| Productivity | Up to 120 BPM with single insertion per head |
| Applicable Bottle | Shape:Round, rectangle, oval and square bottles |
| Applicable Product | Cotton Type: Natural Weight: 7 to 16g / measure Cotton Length: 3 ⅛” to 5 ⅞” (80mm – 150mm) |
| Power source | 220 V, 50/60 Hz, 1 Phase |
| Power Consumption | 900 VA (4 Amp) |
| Air Pressure | Minimum 87 psi (6 bar) (ISO 8573-1) |
| Air Consumption | 12.3 CFM (350 NL/min.) |
| Consumption Machine Dimensions | 2′-11″ x 3′-3″ x 7′-4″ (885 x 990 x 2240 mm) |
| Bottle Height | Height: 2″ to 7 ⅞” (50mm to 200mm) |
| Bottle Diameter | Diameter: 1¼” to 4¼” (30mm – 110mm) |
| Neck Opening | Neck Opening: 1″ to 2″ (25mm – 50mm) |
| Machine Weight | 679 lbs (308 kg) |
| Noise Level | ≤ 80 dB |
