Induction Capsealers
The CVC 2000-TS induction cap sealing system is used to apply a hermetic seal over the mouth of a jar or bottle. These seals can provide evidence of tampering, preserve freshness, prevent pilferage, and provide leakage protection during handling or shipping.
A special plastic cap containing an aluminium foil disk is used. After the cap is screwed onto the bottle, it is passed beneath an induction sealing coil. This coil radiates an electromagnetic field, which causes the aluminium disk to heat up. A coating laminated to this disk softens and is fused to the mouth of the bottle.
Technical Specifications
| Productivity | Up to 150 BPM (subject to trial confirmation) |
| Applicable Size | Cap Dia.: Ø30-110 mm (1 ¼”- 4 ¼”) |
| Power source | 220V, 50/60 HZ, 1 PH |
| Power Consumption | 2,250 VA (10.2 A) |
| Air Pressure | 6 bar (87 psi) |
| Air Consumption | 100 NL/min (3.5 CFM) |
| Consumption Machine Dimensions | 792 x 932 x 1,506 mm (2’-7” x 3’-1” x 4’-11”) |
| Machine Weight | 160 kg [353 lbs] |
| Noise Level | ≤ 78 dB |
CVC 4000 Induction Cap sealers add security and value to your products. The CVC induction system provides an effective means of tamper-evidence, improves shelf life and eliminates leaks. Once caps with foil liners are tightened to the bottle, the non-contact heating process is accomplished by the high frequency induction field, with almost no heat transfer to product.
Technical Specifications
| Cap Diameter | 1 ⅛” to 4 ⅜” (30mm – 110mm) |
| Power source | 240V, 50/60 Hz, Single Phase |
| Power output | 4.0 KW |
| Consumption Machine Dimensions | 5′-6″ x 3′-5″ x 4′-8″ (828 x 1245 x 1510 mm) (L x W x H) |
| Speed | Up to 200 Bottles per Minute (BPM) |
| Machine Weight | 353 lbs. (160 kg) |
CVC FIS20 Series Thermal image inspection system, adopting the latest thermal imaging technology along with a thermal image camera, is able to perform multi-point temperature checks and converts the data into thermal images for aluminium foil sealing inspection.
CVC FIS20 can easily integrate with an induction cap sealing machine to inspect aluminium foil seals immediately after sealing, ensuring product quality. It comes in two models, mid-wave (CVC FIS20-M) and long-wave (CVC FIS20-L), to suit different types of bottle caps.
Technical Specifications
| Productivity | M: up to 200BPM / L: up to 120BPM (when optional bottle feed screw is selected) |
| Applicable Size | Maximum bottle height: 200 mm Maximum bottle width: 120 mm Maximum cap diameter: 60 mm |
| Power source | 220V, 50/60Hz, single phase |
| Power Consumption | 2.3 KW |
| Air Pressure | 6kg/cm² |
| Air Consumption | 100 NL/min (3.5 CFM) |
| Consumption Machine Dimensions | 820(mm)x500(mm)x1730(mm) |
| Other |
Process Control · Immediate accept/reject of each bottle: Yes · Rejection unit(with alarm Gate): Air Punch / cylinder (Controlled by PLC) · Rejection verification: Optional · Separator wheel control (front of induction capsealer): Yes (standard) · Change bottles: M(–)/ L(Cylinder-module) System Support · CVC technical support: Yes · Troubleshooting application: Yes · Documentation: Operation manual with full validation documentation (Optional) · Regulatory compliance: 21 CFR part 11 (Optional) · Support OPC-UA: Optional
System Hardware · Camera: IR Camera · Controller: PC-Panel / PLC · Structure: Stainless Steel Construction · Height adjustment: Camera height adjustment (with motor) · UPS: Optional |
