High Speed Fully Automatic

The REV machines are the fastest, most energy efficient and flexible single lane tray sealers incorporating PA’s latest technology.  Using proven syncroflex control and now syncroflexPRO ensures a continuous flow of trays through the machine from infeed to outfeed, eliminating the need for any pausing or buffering.  Combined with PA’s new intelligent syncroflexPRO, the adaptive speed control manages all moving parameters automatically, meaning the operator does not have to align the machine settings to maximise the output.

Technical Specifications:

Features:

Energy Saving

• POWERDRIVE™ – fully electric – zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• 25% more seal force to meet the development of plastic alternative packaging and to reduce seal times
• Automatic standby mode when not in use
• Energy Reload System (ERS)

Intelligent

• Automatic recipe driven film set up
• Adaptive film feed system
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Pack Crush Protection system (PCP)
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: Coder can be controlled through the HMI
• RFID fob access and full audit trail
• DataConnect – online data capture solution.  Machine operating linear speed curves programmable for awkward products

Efficient

• User-friendly high clarity HMI touch screen
• Interactive HMI with operator prompts
• Accurate monitor temperature control

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• Fully optional from both sides
• Fully portable with fixed locking feet
• Small footprint machine design in single lane format
• Date coder integration ready
• Bypass/Passive conveyor available
• Dynamic adaptability to keep up as your business changes – ‘Flip-it’ capability
• Industry 4.0 ready

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two-minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

Synchronised Transfer

With the developments improving the ‘traditional stepper belt’ which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Syncroflex PRO

This is the next-generation of machine control and simplifies the set-up for the line operator.  The REV series can constantly monitor the feed rate of the trays being presented and adjust all aspects of its speed to maximise the out put.

• Machine speed matches line speed automatically
• Consistent output means improved productivity
• Line operator does not limit the speed of the machine

Packaging Materials:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil

Fully Electric Automatic Tray Sealer – where innovation meets efficiency.

The REV machines are the fastest, most energy efficient and flexible single lane tray sealers incorporating PA’s latest technology.  Using proven syncroflex control and now syncroflexPRO ensures a continuous flow of trays through the machine from infeed to outfeed, eliminating the need for any pausing or buffering.  Combined with PA’s new intelligent syncroflexPRO, the adaptive speed control manages all moving parameters automatically, meaning the operator does not have to align the machine settings to maximise the output.

Technical Specifications:

Features:

Energy Saving

• POWERDRIVE™ – fully electric – zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• 25% more seal force to meet the development of plastic alternative packaging and to reduce seal times
• Automatic standby mode when not in use
• Energy Reload System (ERS)

Intelligent

• Automatic recipe driven film set up
• Adaptive film feed system
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Pack Crush Protection system (PCP)
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: Coder can be controlled through the HMI
• RFID fob access and full audit trail
• DataConnect – online data capture solution.  Machine operating linear speed curves programmable for awkward products

Efficient

• User-friendly high clarity HMI touch screen
• Interactive HMI with operator prompts
• Accurate monitor temperature control

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• Fully optional from both sides
• Fully portable with fixed locking feet
• Small footprint machine design in single lane format
• Date coder integration ready
• Bypass/Passive conveyor available
• Dynamic adaptability to keep up as your business changes – ‘Flip-it’ capability
• Industry 4.0 ready

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

Synchronised Transfer

With the developments improving the ‘traditional stepper belt’ which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Syncroflex PRO

This is the next-generation of machine control and simplifies the set-up for the line operator.  The REV series can constantly monitor the feed rate of the trays being presented and adjust all aspects of its speed to maximise the out put.

• Machine speed matches line speed automatically
• Consistent output means improved productivity
• Line operator does not limit the speed of the machine

Packaging Materials:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil

The Revolution is a fully electric automatic tray sealer using motion control technology to provide accurate high speed output with quick tool changes. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V vacuum and SkinPAC for extended shelf life.

Dependent on the tray size it can seal up to six packs at a time giving a maximum output of 150 packs per minute.

Technical Specifications:

Features:

Energy Saving

• POWERDRIVE – fully electric – zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• ‘Soft Seal’ profile function – quiet mode
• Automatic standby mode when not in use
• Reduced gas consumption with MAP sealing

Intelligent

• Automatic recipe driven film set up
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Tool pack block sensor to avoid smash ups
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: coder can be controlled through the machine HMI
• RFID fob access and full audit trail
• DataConnect – online data capture solution. Machine operating linear speed curves programmable for awkward products
• SQL data logger

Efficient

• Robotic in-feed, continuous motion system, increases throughput and avoids any pauses
• User-friendly high clarity 12″ HMI touch screen
• Interactive HMI with operator prompts
• Manually adjustable self-centring in-feed guides (servo option available)
• Accurate monitor temperature control
• Zonal guarding protection system

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• SkinPAC – below the flange
• SkinPAC Plus – up to 100mm above the flange
• Fully optional from both sides
• Fully portable with fixed locking feet
• Date coder integration ready
• Modular both on options available
• Bypass/Passive conveyor available
• Industry 4.0 ready

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two-minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

High-Speed Continuous Stepper

Launched in 2022, this enhancement to the Revolution machine, allows a continuous feed on the stepper belt with no stops (or stepping movements) and instead uses intelligent logic to control pack position and flow into the machine to consolidate any gaps or delay moving the packs.

The key benefits of this development are:

• Increased cycle speeds
• Slow running belts with maximum output
• Pack control and stability with all trays

Synchronised Transfer

With the developments improving the ‘traditional stepper belt’ which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Packaging Material:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil

The Revolution XL is a fully electric automatic tray sealer using motion control technology to provide accurate high-speed output with quick tool changes. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V, vacuum and SkinPAC for extended shelf life.

Dependent on the tray size it can seal up to 10 packs at a time giving a maximum output of 200 packs per minute.

Technical Specifications:

Features:

Energy Saving

• POWERDRIVE – fully electric – zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• ‘Soft Seal’ profile function – quiet mode
• Automatic standby mode when not in use
• Reduced gas consumption with MAP sealing

Intelligent

• Automatic recipe driven film set up
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Tool pack block sensor to avoid smash ups
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: coder can be controlled through the machine HMI
• RFID fob access and full audit trail
• DataConnect – online data capture solution. Machine operating linear speed curves programmable for awkward products
• SQL data logger

Efficient

• Robotic in-feed, continuous motion system, increases throughput and avoids any pauses
• User-friendly high clarity 12″ HMI touch screen
• Interactive HMI with operator prompts
• Manually adjustable self-centring in-feed guides (servo option available)
• Accurate monitor temperature control
• Zonal guarding protection system

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• SkinPAC – below the flange
• SkinPAC Plus – up to 100mm above the flange
• Fully optional from both sides
• Fully portable with fixed locking feet
• Date coder integration ready
• Modular both on options available
• Bypass/Passive conveyor available
• Industry 4.0 ready

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two-minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

High-Speed Continuous Stepper

Launched in 2022, this enhancement to the Revolution machine, allows a continuous feed on the stepper belt with no stops (or stepping movements) and instead uses intelligent logic to control pack position and flow into the machine to consolidate any gaps or delay moving the packs.

The key benefits of this development are:

• Increased cycle speeds
• Slow running belts with maximum output
• Pack control and stability with all trays

Synchronised Transfer

With the developments improving the ‘traditional stepper belt’ which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Packaging Materials:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil

The Revolution XL TWIN is a fully electric automatic tray sealer using motion control technology to provide accurate high-speed output with quick tool changes. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V, vacuum and SkinPAC for extended shelf life.

Dependent on the tray size it can seal up to 16 packs at a time giving a maximum output of 256 packs per minute.

Technical Specifications:

Features:

Energy Saving

• POWERDRIVE – fully electric – zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• ‘Soft Seal’ profile function – quiet mode
• Automatic standby mode when not in use
• Reduced gas consumption with MAP sealing

Intelligent

• Automatic recipe driven film set up
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Tool pack block sensor to avoid smash ups
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: coder can be controlled through the machine HMI
• RFID fob access and full audit trail
• DataConnect – online data capture solution. Machine operating linear speed curves programmable for awkward products
• SQL data logger

Efficient

• Robotic in-feed, continuous motion system, increases throughput and avoids any pauses
• User-friendly high clarity 12″ HMI touch screen
• Interactive HMI with operator prompts
• Manually adjustable self-centring in-feed guides (servo option available)
• Accurate monitor temperature control
• Zonal guarding protection system

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• SkinPAC – below the flange
• SkinPAC Plus – up to 100mm above the flange
• Fully optional from both sides
• Fully portable with fixed locking feet
• Date coder integration ready
• Modular both on options available
• Bypass/Passive conveyor available
• Industry 4.0 ready

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling – gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

High-Speed Continuous Stepper

Launched in 2022, this enhancement to the Revolution machine, allows a continuous feed on the stepper belt with no stops (or stepping movements) and instead uses intelligent logic to control pack position and flow into the machine to consolidate any gaps or delay moving the packs.

The key benefits of this development are:

• Increased cycle speeds
• Slow running belts with maximum output
• Pack control and stability with all trays

Synchronised Transfer

With the developments improving the ‘traditional stepper belt’ which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Packaging Materials:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil

With our NEW high speed tray sealing machine, we now have a machine that can seal up to 240 packs per minute in a single lane format.  This makes it the WORLD’S fastest, most efficient tray sealer.

We have developed new technology – SyncroTechnology – and in doing so have addressed all of the areas that can potentially slow a typical tray sealing machine down. With added precision control and reliability.

We are continuing to set the standard for tray sealing worldwide.

Technical Specification:

Features:

Syncromotion

• This technology represents the latest advancement in robotics.
• It is the first of its kind in the world for this specific application.
• Traditionally, pack movement required slowing down or stopping to accurately position the packs.
• At high speeds, this method compromised positioning accuracy and overall reliability.
• The new system, called Syncromotion, eliminates the need to stop the packs.
• Instead of decelerating, the packs are accelerated during the process.
• This may seem counterintuitive, but it allows full control of the pack throughout the movement.
• The pack is only released once it is stationary, ensuring precise handling.

Syncrowave

• Another area affecting tray sealing machine speed is the stepping belt.
• Currently, packs must wait while transfer arms collect stepped packs and begin moving them to the sealing position.
• This short delay, although only seconds, adds up and reduces overall efficiency.
• To address this, a patented design has been developed called Syncrowave, used alongside Syncromotion.
• Most tray/top web sealers that offer flexibility still operate intermittently, causing upstream delays.
• Syncrowave allows synchronised movement of all machine phases.
• It enables loading and unloading of a full pack cycle without slowing down output.
• The result is true continuous and controlled movement throughout the process.

Syncrodrive

• Sometimes the simplest ideas are overlooked.
• Current machines use transfer arms or fingers to move packs in and out.
• On high-output machines, these arms can be up to 3 metres long — making them heavy, bulky, and hard to store.
• Regular tool changes for different pack formats make the process even more time-consuming.
• Syncrodrive eliminates the need for fingers or arms entirely.
• It can handle all pack formats without needing setting adjustments for different pack depths.
• The transfer speed is only limited by the product itself.
• Syncrodrive moves packs 3 times faster than traditional systems while maintaining optimal accuracy.

Syncroflow

• High-speed film feeding is crucial for accurate date coding.
• The start-stop motion of tray sealing limits the time available for precise coding.
• This limitation can reduce the machine’s overall performance and output.
• Syncroflow technology addresses this issue effectively.
• During the critical coding phase, the film feed is slowed down to ensure consistent and accurate printing.
• After coding, the film is then fed at a much higher speed during the replenishment phase to maintain efficiency.

miassist

• miassist is the new operating system for the evolutionS machine.
• It provides clear visual signals and prompts for ease of operation.
• The evolutionS automatically adjust to run at the optimum output at all times.
• Using miassist, the machine adapts its speed to match the product feed rate.
• This reduces bottlenecks, simplifies operation, and maximises output.
• The machine features intelligent lighting to keep operators informed.
• Green: Machine is operating normally.
• Yellow: Idle, waiting for product.
• Red: Machine is stopped.
• Flashing light at fault location: Indicates failure or a broken safety guard.

A Maintenance Mode with bright white lighting helps with tool changes and visibility during maintenance.

 

Packaging Materials:

• Plastic trays

PP, A-PET, C-PET, R-PET,

• Plant based bioplastic trays

Polylactic Acid (PLA)

• Foil trays

Smooth Wall Foil Trays

• Pulp and Board trays

Pressed, Folded or Pulp Trays

• Lidding materials

Reel-fed Plastic Film and Foil