Tablet Dedusting with Metal Check

The “C” Containment model is designed for handling toxic products, ensuring protection against operator and production room contamination. This system can be modularly upgraded to the “HC” High Containment model, capable of handling ≤OEB5 and is washable for added flexibility.

Key Benefits:

• Patented ≤OEB4 dedusting and metal check, SMEPAC tested and ATEX certified
• Pressure monitoring with fail-safe security valves
• Adjustable elevation heights from 500 mm to 1500 mm
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• Quiet operation (<69 dB(A))
• Eliminates the risk of cross-contamination with easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

Technical Data

The “HC” High Containment unit is designed for handling highly toxic drugs, preventing any contact with the operator or the productioTn room. This equipment can be connected to any tablet press and is suitable for both WIP (washing in place) and WOL (washing off line) solutions.

Key Benefits:

• Patented ≤OEB5 WIP/WOL dedusting and metal check, SMEPAC tested and ATEX certified
• Pressure monitoring with fail-safe security valves and pressure decay
• Adjustable elevation heights from 500 mm to 1500 mm
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• Eliminates the risk of cross-contamination with easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

Technical Data

The eFlex range is an entry-level tablet deduster with metal check, designed without containment features. It is available in three elevation heights: 250 mm, 500 mm, and 750 mm, providing flexible options to suit various production requirements.

Key Benefits:

• Ergonomic design
• Efficient operation
• Robust and reliable construction
• Available in elevation heights of 250, 500, and 750 mm
• Compatible with CEIA and Lock systems

The eFlex deduster features a new generation of segmented, modular spirals molded in Tritan copolyester. Each spiral segment can be individually removed for easy dismantling, cleaning, and validation. The transparent design offers a 360° view of the tablets throughout the process, ensuring visibility and control. The system uses enlarged circumferential dust extraction channels and central air jets to efficiently separate powder excess during the dedusting process. Tablets are conveyed quickly to the outlet, ensuring excellent dedusting efficiency. The design has been simplified to reduce the number of parts, eliminating the need for tooling and making assembly and disassembly easier than ever.

Technical Data

The NutraFlex tablet deduster is a highly efficient and user-friendly solution, specifically designed to meet the needs of nutraceutical production. It can be seamlessly combined with a metal detector and drum loading system for added flexibility.

Key Benefits:

• Efficient dedusting
• Made from robust FDA-registered material
• cGMP compliance
• Reliable operation
• Fast and easy cleaning and dismantling

The NutraFlex combines pharmaceutical industry expertise with a cost-effective solution tailored for the nutraceutical market. It features a transparent segmented spiral, offering a 360° view of the tablets during the process. The segments are crafted from Tritan Copolyester, known for its durability and ease of maintenance. The system utilizes enlarged circumferential dust extraction channels and central air jets to provide efficient dedusting while maintaining high throughput. Designed for ease of use, the NutraFlex eliminates the need for tooling, ensuring a straightforward and efficient operation.

 Technical Data

The iTec “DT” Dust Tight tablet deduster is designed to reduce operator exposure to product and dust contamination in the production environment. This system can be upgraded modularly to “C” Containment and High Containment washable solutions, offering flexibility for handling different levels of containment.

Key Benefits:

• Patented “Dust Tight” dedusting and metal check, ATEX certified
• Four adjustable elevation heights ranging from 500 mm to 1250 mm
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• Quiet operation (<69 dB(A))
• Eliminates the risk of cross-contamination with easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

The “DT” model features stainless steel segments, ideal for microtabs and effervescent tablets, ensuring durability and precision. Its patented Flex Connect metal check system guarantees completely closed, Dust Tight transfer from the deduster to the drum without the need for a tri-clamp solution. The unit is equipped with a metal particle detector, with three detector options available: Lock, Ceia, and Safeline. To ensure optimal accuracy, the vibrating parts of the deduster are isolated from the steady components by the Flex Connect system, enabling detection of metal particles as small as 0.4 mm in diameter.

A smart system enables test samples to be introduced into the metal check head without any operator contact with the product. Metal check parameters are monitored through the integration of the original software from the metal check supplier within the central machine HMI. With its sophisticated engineering, the “DT” Dust Tight unit can easily be upgraded to “C” Containment or “HC” High Containment washable versions, providing a versatile solution for various production needs.

Technical Data

The “C” Containment model is designed for handling toxic products, ensuring protection against operator and production room contamination. This system can be modularly upgraded to “HC” High Containment ≤OEB5, and is washable for added flexibility. The stainless steel segments are ideal for processing microtabs and effervescent tablets.

Key Benefits:

• Patented ≤OEB4 dedusting and metal check, SMEPAC tested and ATEX certified
• Pressure monitoring with fail-safe security valves
• Four adjustable elevation heights (500 mm to 1250 mm)
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• Quiet operation (<69 dB(A))
• No risk of cross-contamination, easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

The “C” Containment system is equipped with a unique Flex Connect metal check that ensures a completely closed transfer from the deduster to the drum, without the need for a tri-clamp solution. Pressure monitoring and fail-safe security valves protect operators in hazardous situations. The system allows test samples to be introduced into the metal check head without operator contact with the product. Metal check parameters are integrated within the central HMI using the metal check supplier’s software. With sophisticated engineering, this unit can be easily upgraded to an “HC” High Containment ≤OEB5 model with washable execution, providing a versatile solution for handling toxic substances.

Technical Data

The “HC” High Containment unit is designed for handling highly toxic drugs, ensuring no contact with the operator or production room. This equipment is intended to be connected to any tablet press as either a WIP (washing in place) or WOL (washing off line) solution. The stainless-steel segments are ideal for processing microtabs and effervescent tablets.

Key Benefits:

• Patented ≤OEB5 WIP/WOL dedusting and metal check, SMEPAC tested and ATEX certified
• Pressure monitoring with fail-safe security valves and pressure decay
• Four adjustable elevation heights (500 mm to 1250 mm)
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• No risk of cross-contamination, easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

The “HC” High Containment unit features a new Washing In Place (WIP) solution, allowing the equipment to be washed at the end of each production batch, ensuring that all volatile dust is removed before equipment dismantling. The design simplifies assembly and disassembly, eliminating the need for tools. Connectivity options, such as Alpha Beta valves, can be customized at various connection points of the machine.

Pressure monitoring and pressure decay systems ensure that operators can conduct a final tightness test before using toxic drugs in the system. After each batch, the machine can be washed automatically, either in conjunction with the tablet press or in a separate room. The unit’s compact design saves space in the production area and reduces retention zones, with all wiring and piping fully integrated into the machine frame.

Technical Data

The eTec range is an entry-level tablet deduster with metal check, designed without containment features. This model is available in two height options: 250 mm and 500 mm. The stainless-steel segments are ideal for processing microtabs and effervescent tablets.

Key Benefits:

• Ergonomic design
• Efficient operation
• Robust and reliable construction
• Elevation heights of 250 mm and 500 mm
• Compatible with CEIA, Lock, and Safeline metal checks

The eTec deduster features a segmented 316L stainless steel spiral, offering high durability. The fully transparent cover provides a clear view of the tablets during the process. With enlarged circumferential dust extraction channels and central air jets, the system efficiently separates excess powder during the dedusting process, ensuring rapid conveyance of tablets to the outlet. The design has been simplified to reduce the number of parts, eliminating the need for tooling, and making assembly and disassembly easy and efficient.

Technical Data

The NutraTec is a straightforward tablet deduster designed for efficiency and usability, ideal for nutraceutical production. It can be combined with a metal detector and drum loading system to enhance flexibility. The stainless steel segments are perfect for processing microtabs and effervescent tablets.

Key Benefits:

• Efficient dedusting
• Robust construction
• cGMP compliance
• Reliable operation
• Fast and easy cleaning and dismantling

Developed specifically for the nutraceutical market, the NutraTec integrates pharmaceutical industry expertise to provide an efficient and cost-effective solution. The unit features a segmented 316L stainless steel spiral for robust performance and a fully transparent cover, offering a clear view of the tablet process. The system uses enlarged circumferential dust extraction channels and central air jets to ensure highly efficient dedusting while maintaining high throughput. Designed for ease of use, the NutraTec eliminates the need for tooling, making it a user-friendly solution for tablet dedusting.

Technical Data